AIR COMPRESSORS / SCREW COMPRESSORS

Screw technology without compromise on air stability

Reliable industrial screw compressors that provide stable pressure, high efficiency, and continuous operation even in demanding production environments.

COMPRESSION TYPE

Rotary

Smooth compression without cyclic air pulsation.

OPERATING MODE

24/7 Operation

Designed for multi-shift production processes.

CONTROL

VSD / Fixed speed

Performance adjusted to real demand and pressure.

SUPPORT

KOMP-R service

Commissioning, preventive maintenance, and energy optimization.

NEW
1- or 2-stagefixed speed or VSDpremium efficiency

Next-generation screw compressors: L45 – L55

A compact package, optimized energy efficiency, and stable pressure even when demand fluctuates. Designed for lower operating costs and easier servicing.

How a screw compressor works

A screw compressor works on the principle of rotary positive displacement compression. Inside the airend are two intermeshing rotors that turn in opposite directions. As air enters through the inlet valve, it is trapped in chambers between the rotors and housing. Rotor rotation gradually reduces chamber volume, increasing pressure and compressing the air.

Compression steps

  1. Air intake

    Air enters through the intake filter and inlet valve. The rotors trap air in chambers between the screws and the housing.

  2. Compression

    As the rotors turn, the trapped chamber volume decreases. This raises pressure, delivering smooth compression without pulsation.

  3. Discharge and separation

    When chamber pressure reaches discharge pressure, outlet opens. In oil-injected designs, oil is then separated and returned to the circuit.

  4. Cooling and air treatment

    Air is cooled in the aftercooler, condensate is removed, and drying/filtration can be added to reach required air quality.

TECHNOLOGY COMPARISON

Piston or screw compressors – how to choose?

Both compressed air technologies have their strengths. The right choice mainly depends on required airflow, operating regime, and pressure stability in your system.

Piston compressors

  • Suitable for occasional use
  • Lower initial investment
  • Higher pressure pulsation
  • Less efficient in continuous operation
  • Typical for workshops and smaller systems

Most often used in smaller workshops or applications where the compressor does not run continuously.

Screw compressors

  • Steady airflow without pulsation
  • High energy efficiency
  • Suitable for 24/7 operation
  • Stable system pressure
  • Ideal for industry and larger production lines

Thanks to stable operation and lower energy consumption, they are now the standard choice for industrial compressed air systems.

Compressor station cost breakdown donut chartService 8 percent, investment 10 percent, energy 82 percent.Energy costs82%Service and maintenance8%Investment10%Energy costs82%

VSD speed control for compressors

On variable speed drive compressors (VSD), motor speed is not fixed but continuously adjusted to real compressed air demand. This means the compressor only produces as much air as needed at any given moment. As a result, unloaded running time is significantly reduced compared to fixed-speed compressors, where it is often a major source of unnecessary energy use.

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