CS Instruments – VA 500

Highly accurate thermal measuring probe for reliable flow and consumption measurement, with assembly and disassembly under pressure.

Measuring principle Thermal mass flow
Medium Compressed air and technical gases
Measuring range 1/2" to DN 300+
Accuracy ±1.5% of measured value (optional ±1%)
Operating pressure -1 to 50 bar
Outputs / communication RS 485 (Modbus RTU), 4–20 mA, pulse output
Special feature Assembly and disassembly under pressure
Measuring principle Thermal mass flow
Medium Compressed air and technical gases
Measuring range 1/2" to DN 300+
Accuracy ±1.5% of measured value (optional ±1%)
Operating pressure -1 to 50 bar
Outputs / communication RS 485 (Modbus RTU), 4–20 mA, pulse output
Special feature Assembly and disassembly under pressure
Standard equipment 5 · Options 5 · Accessories 4
  • Standard measuring range version (92.7 m/s)Base version for most compressed air and gas flow measurement applications.
  • Threaded connection G 1/2" (male thread)Standard connection for probe installation via a 1/2" measuring point (e.g. ball valve).
  • Integrated displayBuilt-in indication of flow and totalizer (e.g. m³/h and m³) for quick local readout.
  • RS 485 (Modbus RTU)Industrial digital interface for connection to a control system or data logger.
  • Standard accuracyMeasurement accuracy ±1.5% of reading and ±0.3% of full scale.
Parameter120 mm160 mm220 mm300 mm400 mm500 mm600 mm700 mm
Parameters (basic)m³/h, l/min (1000 mbar, 20 °C) for compressed air; Nm³/h, Nl/min (1013 mbar, 0 °C) for gases
Display units (configurable)m³/h, m³/min, l/min, l/s, ft/min, cfm, m/s, kg/h, kg/min, g/s, lb/min, lb/h
Settings via keypadPipe diameter for flow calculation, totalizer reset, reference conditions (°C/mbar), 4–20 mA scale, pulse value
SensorThermal mass flow sensor
Measured mediumAir, gases
Gas types (configurable)Air, nitrogen, argon, helium, CO₂, oxygen, vacuum
Measuring rangeDepending on pipe diameter (manufacturer table)
Accuracy (standard)± 1.5% of reading + ± 0.3% of full scale
Accuracy (optional)± 1% of reading + ± 0.3% of full scale
Operating temperature (probe) [°C]-30 … +110
Operating temperature (with pressure measurement) [°C]-20 … +85
Operating temperature (housing) [°C]-20 … +70
Operating pressure [bar]-1 … 50 (for pressure > 10 bar, additional high-pressure protection is recommended)
Digital interfacesRS-485 (Modbus RTU) standard; optional Ethernet (PoE), M-Bus, IO-Link
Analog output4–20 mA for m³/h or l/min
Pulse output1 pulse per m³ or liter (galvanically isolated); adjustable pulse value; can also be used as alarm
Power supply18 … 36 VDC, 5 W
Load< 500 Ω
HousingPolycarbonate (IP 65)
Probe materialStainless steel 1.4301
Standard insertion length [mm]220
Probe diameter [mm]Ø 10
Mounting threadG 1/2" (male thread)
Housing diameter [mm]Ø 65
Mounting positionAny

Accurate flow and consumption measurement

High measuring accuracy up to ±1.5% of reading (optional ±1%) enables reliable monitoring of compressed air and technical gas flow and consumption.

Installation and removal under pressure

The probe allows easy installation and removal during operation. A safety ring prevents uncontrolled ejection caused by pressure.

Exceptionally wide measuring range

A wide measuring range supports use at very high flows in smaller pipe diameters — from 1/2" up to DN 300 and more.

Integrated temperature and pressure measurement

Temperature measurement is integrated as standard, and an optional pressure sensor enables even more accurate calculations and diagnostics.

Industrial communication and analog outputs

RS 485 (Modbus RTU) is standard; optional interfaces include 4–20 mA, pulse output, Ethernet, M-Bus, and IO-Link.

Full application flexibility

Pipe diameter, reference conditions, 4–20 mA scale, and pulse value can be configured directly via the on-device keypad and display.

Energy and industrial processes

Energy sector

Energy monitoring

Reliable air and gas flow measurement to support energy monitoring and improve process efficiency.

Compressor station

Compressor stations (FAD)

FAD measurement

Free air delivery (FAD) measurement directly in pipelines, including during system operation.

Chemical industry

Chemical industry

Process gases

Accurate flow measurement of technical gases for stable and safe chemical processes.

Food industry and inert gases

Food industry (N₂ / CO₂)

Inert gases

Consumption monitoring of nitrogen and CO₂ in packaging, cooling, and protective-atmosphere applications.

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