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CompAir · Artificial intelligence

Artificial intelligence for your compressed air

Ecoplant is an AI system for managing the compressor room. IIoT sensors and machine-learning algorithms monitor every compressor 24/7, predict failures and adjust operation to demand in real time – whatever the compressor brand.

Ecoplant dashboard on a tablet: energy savings, leakage, system health Real-time AI control
up to 20%
less energy
up to 50%
lower downtime risk
up to 25%
lower maintenance cost

What is Ecoplant

Machine intelligence in the compressor room

Ecoplant is an AI-driven energy efficiency solution for compressed air. It continuously monitors, analyses and automatically adjusts compressor operation – cutting energy waste, CO₂ emissions and cost. It works with all brands and technologies, from screw to centrifugal compressors. Since 2023 Ecoplant has been part of the Ingersoll Rand group, which also includes CompAir.

  • Stable pressure and fewer outages
  • Issues detected before they cause downtime
  • ISO quality standards compliance
  • Optimised energy use and lower cost
  • 01Smart monitoring and predictive maintenance
  • 02Low total cost of ownership
  • 03Automated efficiency optimisation
  • 04Significant energy and cost savings
Two engineers with a laptop in a compressor room

How the AI works

From data to decisions – automatically

Ecoplant connects to any compressed air system. Cloud-based AI analytics use the sensor data to detect inefficiencies, predict maintenance and control the compressors in real time for stable pressure without waste.

AI analytics illustration – digital circuits and charts
  1. 01

    IIoT sensors

    Measure pressure, flow, power and the condition of every compressor – including older machines and other brands.

  2. 02

    Cloud and remote access

    Data is sent securely to the cloud. You see the compressor room 24/7 – on a computer, tablet or phone.

  3. 03

    AI analytics

    Machine-learning algorithms find leaks, inefficiencies and signs of wear and predict the remaining useful life.

  4. 04

    Dynamic control

    The AI decides in real time which compressors run and how, so air supply follows demand.

Features at a glance

Everything your compressor room needs

Cloud and remote access

  • Real-time monitoring – track your system anytime, anywhere.
  • Instant alerts – get notified early to act fast.
  • Custom notifications – SMS and email to match your needs.

Predictive maintenance

  • Avoid downtime – detect issues before they cause failures.
  • Save costs – prevent expensive repairs and production stops.
  • Protect equipment – longer machine life and reliability.

Dashboard and reporting

  • Live data – real-time performance of the compressor room.
  • Tailored KPIs – reports on what matters most to you.
  • Energy tracking – spot low-demand periods and savings.

AI dynamic control

  • AI-driven optimisation – adjusts automatically to real-time demand.
  • Energy efficient – cuts waste and lowers costs.
  • Stable output – maintains pressure and performance.

Savings calculator

How much can your compressor room save?

Enter a few details about your compressor room. A model based on the logic of Ecoplant's annual value calculator estimates the potential for energy, CO₂, reliability and maintenance.

  1. 1Compressor room
  2. 2Contact details
  3. 3Results
1

Compressor room

Do you have a master controller (sequencer)?
Assumptions (optional)

Defaults are averages. Adjust them to your site for a more accurate estimate.

2

Your results are ready

Enter your contact details and we will show the estimate straight away. Our specialist receives a copy and can prepare a detailed analysis of your compressor room.

Example

How much can you save

Ecoplant value example from the CompAir brochure for a typical industrial compressor room.

Production breakdown risk

€34,000downtime prevented with proactive maintenance
15critical alerts

Efficiency and sustainability

€50,000identified leaks rectified
€48,000~17% energy saving

Equipment and maintenance

€10,000inclusive professional consulting
€30,000infrastructure optimisation
€10,0004 quarterly site audits
380 tless CO₂ emissions
> 15%lower water consumption
550 hprofessional labour
Expected annual savings*up to €230,000

* Site dependent. Source: CompAir Ecoplant brochure.

Packages

Monitor, Monitor Plus or Optimise

Start with monitoring and upgrade to full AI optimisation of the compressor room. Ecoplant Monitor comes as standard with CompAir Assure service agreements.

FeatureMonitorcompressor monitoringMonitor Pluswhole room with sensorsOptimiseAI control of the room
Visibility
Compressor room P&ID dashboard view✓✓✓
Compressor room visibility and continuous air auditIR/CompAir/GD compressorsfull room, all brands and technologiesfull room, all brands and technologies
System KPIscalculatedsensor-basedsensors + control data
Maintenance
Predictive maintenance and remaining useful life calculator✓✓✓
Parts, service and consumables cycle reminders✓✓✓
Reliability
Compressor alarms and notifications✓✓✓
System health status dashboard✓✓✓
Energy
Inefficiency detection (compressor and system)✓✓✓
SMS and email alerts✓✓✓
Sensor integration (new or existing)–✓✓
Active AI control of the compressor room––✓
Energy savings visibility–opportunity identificationongoing value tracking

Package scope according to CompAir. We recommend the right package after a site visit.

CompAir Assure service

From prediction to prescription

CompAir Assure service agreements together with iConn and Ecoplant go beyond maintenance: real-time data shows what has been done and why, and alerts prevent issues before they arise.

  • Proactive insights – early warnings and smart alerts
  • Fast troubleshooting – diagnostics plus Assure maintenance
  • All data in one place – fewer service trips
  • Sustainability in focus – live energy reports and CO₂ tracking

Brochure

CompAir Ecoplant

Features, packages, a savings example and Assure service on 8 pages (PDF, English).

Download the brochure

FAQ

Ecoplant and artificial intelligence

How does Ecoplant use artificial intelligence?

Machine-learning algorithms continuously learn how the compressor room behaves from sensor and controller data, detect inefficiencies, leaks and signs of wear, and predict failures. With the Optimise package the AI also actively controls the compressors so air supply follows actual demand.

Does Ecoplant work with all compressor brands?

Yes. Ecoplant is brand-agnostic and works with all technologies – screw, oil-free, vane and centrifugal compressors. Monitor covers Ingersoll Rand, CompAir and Gardner Denver compressors; Monitor Plus and Optimise cover the whole room with sensors.

How much can I save?

Energy savings of up to 20% or more, up to 50% lower downtime risk and up to 25% lower maintenance cost per year. Get an indicative estimate for your site with the calculator on this page; an air demand measurement gives the exact figure.

How does the roll-out work?

We first review the compressor room and measure air demand if needed. Then we install the sensors and cloud connection, set up the dashboard and alerts and train your team. Production keeps running throughout.

Compressors

Tell us your requirements and we will propose the right compressor.

Fill in a short form and we will prepare a configuration proposal.

Sizing based on actual consumption
Energy optimization
Installation and service
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