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Data loggers

Data loggers and energy monitoring

A data logger brings all sensors into one picture: flow, pressure, dew point, electrical power and temperature. DS 500 and DS 400 measure, display, alarm and record, and CS software creates the reports.

sensor inputs
up to 12
memory in the DS 500
16 GB
energy analysis
ISO 50001
CS Instruments DS 500 data logger with touch screen

Why a data logger

Cost per m³, kWh/m³ and leaks – on one screen

Electricity accounts for 70–80 % of the cost of a compressed air system – even in smaller systems quickly €10,000 to €20,000 a year. The data logger shows where that money goes: cost per m³ produced, compressor specific power in kWh/m³ and the consumption of each line.

The mobile DS 500 in a case is the tool for energy audits: one week of measurement gives you an analysis of load, idling and leaks. The stationary DS 500 collects this data continuously and sends an alarm when a value exceeds its limit.

  • Sensors are detected automaticallyThe data logger recognises and powers CS sensors – no external power supplies.
  • Energy analysisCost in € per m³, kWh/m³, line consumption with totalising, min/max and averages.
  • Third-party sensorsInputs for Pt 100/1000, 0/4…20 mA, 0…10 V, pulse and Modbus from other manufacturers.
  • Remote accessWeb server, Ethernet and Modbus RTU/TCP, plus e-mail alarms.

CS Instruments models

CS Instruments data loggers and software

Stationary data loggers for continuous monitoring, mobile kits for audits and software for evaluation.

StationaryCS Instruments DS 500

4/8/12-input data logger

DS 500

Intelligent data logger for all sensors: display, alarms, recording and energy analysis.

Sensor inputs
4 / 8 / 12
Display
7″ touch
Memory
16 GB
Outputs
Ethernet, Modbus RTU/TCP, 4 relays
More about DS 500
StationaryCS Instruments DS 400

2/4-input data logger

DS 400

Stationary touch-screen data logger for dew point, flow and pressure – with alarms and memory.

Sensor inputs
2 / 4
Display
3.5″ touch
Memory
100 million values
Alarm relays
2
More about DS 400
StationaryCS Instruments DS 52

Dryer set

DS 52

DS 52 display with FA 510 sensor and two alarm relays for dryer monitoring.

Sensor inputs
1 × 4…20 mA
Display
LED, 5-digit
Alarm relays
2
Outputs
4…20 mA
More about DS 52
PortableCS Instruments DS 500 mobile

Mobile data logger

DS 500 mobile

Data logger in a case for ISO 50001 energy audits with up to 12 sensors.

Sensor inputs
4 / 8 / 12
Display
7″ touch
Memory
16 GB
Weight
4.5 kg
More about DS 500 mobile
PortableCS Instruments DS 500 PM mobile

Compressor efficiency

DS 500 PM mobile

Mobile kit for measuring compressor efficiency and specific power.

Sensor inputs
3 / 7 / 11
Display
7″ touch
Memory
16 GB
Weight
4.5 kg
More about DS 500 PM mobile
PortableCS Instruments DS 400 mobile

Mobile data logger

DS 400 mobile

Affordable battery-powered mobile data logger for 2 to 4 sensors.

Sensor inputs
2 × 2
Battery life
8 h
Memory
100 million values
Weight
2.2 kg
More about DS 400 mobile
PortableCS Instruments PI 500

Handheld meter

PI 500

Handheld instrument for pressure, temperature, current and flow with integrated data logger.

Sensor inputs
1
Display
3.5″ touch
Memory
16 GB
Weight
450 g
More about PI 500
SoftwareCS Instruments CS Basic

Software

CS Basic

Evaluation as graph or table, daily, weekly and monthly analyses and PDF export.

Licences
2
Reports / export
PDF, CSV, e-mail

Software – we help you choose the right licence.

SoftwareCS Instruments CS Network

Energy monitoring

CS Network

Server solution that collects all sensors automatically and sends reports and alarms.

Licences
20 / 50 / 100 / 200
Reports / export
PDF, e-mail

Software – we help you choose the right licence.

Comparison

Data logger comparison

ModelVersionSensor inputsDisplayMemory
DS 500Stationary4 / 8 / 127″ touch16 GB
DS 400Stationary2 / 43.5″ touch100 million values
DS 52Stationary1 × 4…20 mALED, 5-digit–
DS 500 mobilePortable4 / 8 / 127″ touch16 GB
DS 500 PM mobilePortable3 / 7 / 117″ touch16 GB
DS 400 mobilePortable2 × 2–100 million values
PI 500Portable13.5″ touch16 GB
CS BasicSoftware–––
CS NetworkSoftware–––

Energy audit

How an energy analysis with the DS 500 mobile works

The procedure from the CS Instruments catalogue – a clear picture of compressed air costs within a few days.

1

Measurement

Current clamps on the compressors, a VA 500 flow meter on the main line, pressure and dew point if needed – usually 7 days.

2

Analysis

Energy consumption, load, idling, stops, number of switching cycles, specific power and leaks during non-production time.

3

Evaluation

Daily and weekly overview in CS Basic, cost of electricity, air and leaks in €.

4

Actions

Fixing leaks, optimising compressor control, lower intake temperature and smaller pressure drops.

How to choose

How to choose a data logger

  1. Number of sensors

    Up to 4 sensors: DS 400. Up to 12 sensors and math channels: DS 500.

  2. Stationary or mobile

    Continuous monitoring with the stationary version, energy audits with the mobile version in a case.

  3. Compressors

    For compressor efficiency, the DS 500 PM mobile with power measurement.

  4. Software

    CS Basic for evaluation, CS Network for continuous company-wide monitoring.

FAQ

Data logger questions

Which sensors can be connected to the DS 500?

All CS Instruments sensors (flow, dew point, pressure, temperature, power, oil, particles) and third-party sensors with 0/4…20 mA, 0…10 V, Pt 100/1000, pulse or Modbus outputs.

What is compressor specific power?

Specific power in kWh/m³ tells you how much electricity the compressor uses per cubic metre of air. It is calculated from electrical power and flow measurements, e.g. with the DS 500 PM mobile.

How do I get the data from the data logger?

Via USB stick, Ethernet, web server or Modbus RTU/TCP. With CS Basic you evaluate it on a PC; CS Network collects it automatically.

Can the data logger send alarms?

Yes. Relays switch when a limit is exceeded, and CS Network sends e-mails and automatic weekly, monthly or annual reports.

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