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Humidity measurement

Humidity meters for gases, oil and rooms

Too much moisture in oil shortens machine life, too much moisture in process gases spoils the process. FL 510 and FO 510 measure humidity and temperature directly in the process – up to 300 bar and 125 °C.

FL 510 in gases
0…100 % RH
FO 510 in oil
0…1 aw
pressure resistance
300 bar
CS Instruments FL 510 industrial humidity transmitter

Why measure humidity

Capacitive sensor – stable and media-independent

The FL 510 measures relative humidity and temperature in non-corrosive gases – in gas pipelines and storage tanks, evaporation processes, inert nitrogen or argon atmospheres, electronics production and laboratories. The capacitive sensor is long-term stable and independent of the gas type.

The FO 510 measures moisture in oil as water activity aw – independent of oil type and age – in transformer, engine, lubricating and hydraulic oil and diesel fuel. For transformer oil it also calculates the water content in ppm.

  • Two 4…20 mA outputsFreely configurable outputs and Modbus-RTU for humidity, temperature or dew point.
  • Up to 300 bar and 125 °CInstalled directly in the process, without taking a sample.
  • Water activity awMeasurement in oil does not depend on oil type or age.
  • IP 66Robust housing for industrial environments.

CS Instruments models

CS Instruments humidity meters

Sensors for humidity in gases and oil and an ambient sensor for the compressor room. For very dry compressed air, use a dew point sensor.

StationaryCS Instruments FL 510

Humidity in gases

FL 510

Industrial humidity and temperature transmitter for gases up to 300 bar.

Measuring range
0…100 % RH, 0…125 °C
Accuracy
± 1.8 % RH
Pressure
300 bar
Outputs
2 × 4…20 mA, Modbus-RTU
More about FL 510
StationaryCS Instruments FO 510

Moisture in oil

FO 510

Industrial oil moisture sensor (water activity aw), independent of oil type and age.

Measuring range
0…1 aw, 0…125 °C
Accuracy
± 0.02 aw
Pressure
300 bar
Outputs
2 × 4…20 mA, Modbus-RTU
More about FO 510
StationaryCS Instruments IAC 500

3-in-1 ambient sensor

IAC 500

Absolute pressure, temperature and humidity in the compressor room – for accurate compressor performance assessment.

Temperature
-20…+60 °C, ± 1 K
Relative humidity
5…95 % RH, ± 3 %
Absolute pressure
300…1100 hPa, ± 4 hPa
Outputs
Modbus-RTU, PoE
More about IAC 500
StationaryCS Instruments FA 510 / FA 515

Stationary dew point sensor

FA 510 / FA 515

Pressure dew point sensor for refrigeration, membrane and adsorption dryers, with Modbus-RTU and IO-Link.

Measuring range
-80…+20 / -20…+50 °Ctd
Accuracy
± 1 °Ctd (+50…-20 °Ctd)
Pressure
-1…50 bar (500 bar)
Outputs
4…20 mA, Modbus-RTU, IO-Link
More about FA 510 / FA 515

Comparison

Humidity meter comparison

ModelVersionMeasuring rangeAccuracyPressureOutputs
FL 510Stationary0…100 % RH, 0…125 °C± 1.8 % RH300 bar2 × 4…20 mA, Modbus-RTU
FO 510Stationary0…1 aw, 0…125 °C± 0.02 aw300 bar2 × 4…20 mA, Modbus-RTU
IAC 500Stationary–––Modbus-RTU, PoE
FA 510 / FA 515Stationary-80…+20 / -20…+50 °Ctd± 1 °Ctd (+50…-20 °Ctd)-1…50 bar (500 bar)4…20 mA, Modbus-RTU, IO-Link

Humidity or dew point?

Which humidity parameter to choose

Relative humidity and dew point describe the same water in a gas – they differ in where each makes sense.

% RH

Relative humidity

For gases in pipelines and tanks, inert atmospheres and rooms. FL 510 or IAC 500 sensor.

°Ctd

Pressure dew point

For dried compressed air after the dryer – here relative humidity is too low for a meaningful measurement. FA 510 sensor.

aw

Water activity in oil

For hydraulic and lubricating oils. The FO 510 sensor shows how close the oil is to water saturation.

How to choose

How to choose a humidity meter

  1. Medium

    Gas or air: FL 510. Oil: FO 510. Compressor room: IAC 500.

  2. Dryness level

    Below about 0 °Ctd choose the FA 510 dew point sensor.

  3. Pressure and temperature

    FL 510 and FO 510 withstand up to 300 bar and 125 °C.

  4. Signal

    2 × 4…20 mA for a PLC or Modbus-RTU for the DS 500 data logger.

FAQ

Humidity measurement questions

What is the difference between relative humidity and dew point?

Relative humidity tells you how much water is in a gas compared with the maximum possible amount at the same temperature. The dew point is the temperature at which this water would start to condense. For dry compressed air, the dew point is the more accurate parameter.

What does water activity aw in oil mean?

Water activity from 0 to 1 tells you how close the oil is to water saturation. At 1, free water starts to separate. The measurement is independent of oil type and age.

Can the FL 510 measure in compressed air?

Yes, the FL 510 is pressure-resistant up to 300 bar. For very dry air after an adsorption dryer, however, we recommend the FA 510 dew point sensor with a range down to -80 °Ctd.

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